Disc Spring, Wave Spring Washers, Flapper valve, Stampings, Sheet Metal Parts, Mumbai, India

Disc Springs :

Disc Springs

Disc Springs

Introduction:

Disc Springs are conically formed angular Discs, which are loaded in the axial direction. Disc Springs offer a well-developed solution to many engineering problems. Through a unique combination of high force in a small space, Disc Springs can be used as single disc or arranged in stacks. A spring stack can consist of either single spring or parallel spring sets. Disc Springs are available with or without contact flats. Disc Springs and Belleville Washers are manufactured to DIN 2093 AND din 6796. We have computerized design programmed to assist our customers for their specified applications. Disc Springs are manufactured from imported 50CrV4 material. Our Disc Springs are AUSTEMPERED. This method of heat treatment is particularly effective for springs, as it gives the maximum toughness and therefore considerable durability.

Advantages of Disc Springs

1. No Deformation or Fatigue under normal loads.
2. High Energy Storage Capacity.
3. Long Service Life.
4. Stock keeping is minimized as the individual spring sizes can be combined universally.
5. Space Saving.
6. Largely Self-damping, giving good shock absorption and energy dissipation.
7. Efficient use of space and high spring force with small deflections.
8. Adaptable to stacking in numerous configurations.
9. Combination use as a modular spring element.
10. Low Maintenance cost
11 Greater Security
 

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Wave Spring Washers :

Wave Spring Washers

Wave Spring Washers


IIS makes all types of wave Spring washers as per DIN 137 & DIN 6904. IIS Wave washers are made from prime quality spring steel, stainless steel, copper and other material which are readily available in very standard sizes. Wave washers are wavy metal washers designed to offer a compensating spring force and maintain a load or take up shock. These are the disc of irregular shape formed in such a way that when loaded it deflects, acts like a spring, and provides a preload between two surfaces. Wave washers are very useful for limited radial space and moderate thrust load e.g. Axial loading of Ball bearing.

The number of waves can be two, three or ~ more. The spring rate is proportional to the number of waves raised to the fourth power.
Wave Washers are generally preferred as cushion spacers between parts on shafts or to take up the probable deviation in assembled parts. These are positioned underneath a nut, an axle bearing or a joint to reduce friction, avoid leakage, isolate, stop loosening or distribute pressure. IIS has ready stock of all the sizes. For details checkout our website.

 

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Flapper Reed Valve & Springs :

Flapper Reed Valve & Springs



Reed Valve is a Flapper valve steel component used in different types of compressors for effective control of gas, fuel and air. Flapper Reed valves must be capable of working continuously for long periods without failure. A careful & controlled manufacturing process is essential for the proper function & longer service life of a Flapper Reed Valve.

Flapper valves are used In :
1. Refrigerators 2. Air Conditioners 3. Freezers
4. Heat Pumps 5. Brake Systems 6. Vacuum Pumps
7. Industrial Air Compressors


Material :
Material used for Reed valves are 20C, 7C27M02 & Hiflex This material is purchased form Sandvik Materials Technology
 

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Stampings and sheet metal :

Stampings and sheet metal

Stampings and sheet metal

IIS has all the facilities to handle large volumes of stampings & sheet metal components. We have automatic decoilers & feeders & high speed heat treatment furnace for faster production. We can stamp upto thickness of 10mm or 0.4"

We have a production capacity of 25MT tons per month for one shift.
WE can supply OEM quality stampings with flatness and tolerance on dimension in microns

IIS can make stamping from various materials Stainless steel, Carbon Steel, Spring Steel, Precipitated hardened Stainless Steel, High Temperature & other Exotic Materials.

We have in house tool room to develop urgent tools & dies.

We can develop prototypes & samples for your R & D requirements.
Our high speed deburring machines help in giving rounded and burr free edges for all type of stampings.
 

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Website : www.discspringsindia.com , www.bellevillewashersindia.com , www.lockritewasher.com , www.internationalsprings.com
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