MACHINE RECONDITIONING & CNC RETROFITTING

A Retrofitting includes all the characteristics of a recongitioninh and retrofit plus a redesign of the machine to enhance its capanbilities and improve its productivity using controllers like Siemens, Fanuc, Mitsubishi. Engineering improvements that can be included in manufacturing include:

• Extending axis travels
• Increased spindle speeds
• Adding tools changers or pallet shuttles
• Converting conventional machines to Full CNC

The best, most economical way to make some chines perform to their capacity is by reconditioning them,. Aging machines lead to increasing maintenance cost, unpredictable breakdowns and hence, a drop in performance. Insted of buying a new machine, reconditioning the old one provides almost original performance, is much faster and cost effective and existing manpower can be utilised. We undertake complete reconditioning of old machines of local and imported makes.

Ther term, "RECONDITIONING' refers to a complete overhaul of a machine to its original mechanical are cleaned, inspected and rebuilt, and using either new or re-machined parts.

Some of the steps included in a REBUILD are :

• Rebuilding all mechanical components including replacement off all bearing and seals.
• Grinding of the hardened ways or replacement of linear guids
• Ball screw repair or replacement.
• Hydraulic and lube system rebuild including new valves and hoses.
• Repair or replacemetn of way wipers and way covers.
• Painting
• Return of machine geometric alifnments as well as positioning accuracy to OEM
  

Specification :

Our staff of experienced field service engineers will remove and install units, as well as provided most other repair services required. A reconditioning can save about two-thirds the cost of buying a new machine.

In todays world safety plays a very important role. Not only the asset but most important the operator who is operating the machine is at high risk when he is operating a machine without guard. Any accident caused can have adverse effect on the financials of the organization.

Proper Machine guarding ensures Safety, Zero Coolant leakage & eliminates chips disposal on the floor thus making the shop clean and enhancing the moral of the operator.

We at Shubhline offer you complete Machine Guarding Solutions in which safety of the operator is ensured. We can also incorporate safety door interlocks which can be configured with the CNC / PLC controller.

We can provide guarding solutions on the following types of machines:

• Lathes Machines
• Milling Machines
• Boring Machines
• Machining Centers
• Grinding machines
• Gear machines
• Drilling Machines

We can supply all sort of Mechanical , Electrical & Electronic spares required for Machine tool. We also manufacture machine spares as per samples of old damaged parts and supply to our customers.

We also deal with standard items and can be supplied to the customer on request.

Following is the list of machine spares which we supply to our customers.

• Bearings ( Ball & Roller )
• Clutches & its clutch plates
• Gears
• Shafts
• Couplings
• V / Flat Pulleys
• V / Flat Belts
• Lead screws
• Feed shafts

MACHINES ERECTION & COMMISSIONING

We at Shubhline Services can offer our services for Machines Erection & Commissioning. We have successfully executed projects related to same. Speed & safety is important aspect, which Shubhline Engineers are well aware of. Our team of highly experienced supervisors & technicians can handle all the activities related to machine erection & commissioning. We also undertake machine lifting & shifting activities. We ensure that all the accuracies of machines before dismantling are restored back after the machine is commissioned.

As per special customers requirements we can also provide Laser Calibration services after machine is commissioned.

As the Machine tools get older & older, availability of spares is a concern. Same is the case with Hydraulic power pack & its parts. Also arresting leakages from valves & fittings is a main concern which today’s industry is facing. We at Shubhline Services can offer our services related to Hydraulic power packs. Our services include design and manufacturing of new power pack as per end user requirement, servicing & overhauling of existing power pack, replacement of faulty parts in power pack, supply of hydraulic spares etc.