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We introduce ourselves as a manufacturer of high Quality. Defect free & world class graded gray cast iron castings for the last 8 years. Ours is private limited company established in 1998 for manufacturing of graded C.I. casting as per IS 210 standards of Grade FG 200 to FG 260. With an installed capacity of 200 tons per month. Recently we have upgraded our foundry by adding an induction furnace of 350 kw with pots of 1000kg & 500 kg. Our Induction furnaces of 500 kg and 1 ton capacity are used for production of Cast Iron, Ductile Iron, Steel and Alloy castings. In our foundry we also have a 24” divided blast cupola for melting metal. The melting rate is 2.5 ton/hr. Ours is a foundry we have hand molding as well as machine molding is done. Also we have a well equipped core shop with facilities for making cores using core oil, carbon Di oxide &No bake compound.
We introduce ourselves as a manufacturer of high Quality. Defect free & world class graded gray cast iron castings for the last 8 years. Ours is private limited company established in 1998 for manufacturing of graded C.I. casting as per IS 210 standards of Grade FG 200 to FG 260. With an installed capacity of 200 tons per month.
Recently we have upgraded our foundry by adding an induction furnace of 350 kw with pots of 1000kg & 500 kg. Our Induction furnaces of 500 kg and 1 ton capacity are used for production of Cast Iron, Ductile Iron, Steel and Alloy castings. In our foundry we also have a 24” divided blast cupola for melting metal. The melting rate is 2.5 ton/hr. Ours is a foundry we have hand molding as well as machine molding is done. Also we have a well equipped core shop with facilities for making cores using core oil, carbon Di oxide &No bake compound.
FACILITIES IN OUR FOUNDRY Our organization is geared towards providing world class castings solutions for your casting needs at most economic cost with maximum quality within the stipulated time period. The above objectives can be achieved due to the facilities present in our foundry, witch are as follows. MOLDING We have a molding area of 5000 sq ft where we practice hand molding as well as machine molding. We have two sand mullers for preparing molding sand. This is tested for strength , moisture & permeability in our well equipped lab. CORE PREPARATION We have the capacity for producing cores in core oil, CO2, No-bake compounds For preparations of core we have separate core department for making the above mentioned cores. Also we have a core oven for baking of cores . For preparing core sand 3 sand mixers with capacities 250kg, 100kg, 10kg,are used accordingly to the requirement of job. While preparing CO2 cores we use CO2 breaker compounds for easier breaking of cores after the jobs have been cast. No –bake cores are prepared in a separate department to prevent mixing of chemicals. MELTING AND POURING Melting is done by means of a 24” Cupola and a 21” divided blast cupola. Pouring is done by means of ladles of 50 kg & 80 kg. We have a CE meter (Ajay Syscon make) for live indication of molten metal temperature, Carbon Equivalent & hardness of metal being poured. QUALITY CONTROL Quality is paramount in our foundry and we are committed to keep rejection at the most minimum level possible. Hence we check the raw material such as Pig Iron, CI Scrap at our lab. We also check the finished material for hardness, Carbon %, Silicon % as per customer requirement. To further strengthen our quality aspect we recently underwent on ISO audit and have been awarded ISO Certification. FINISHING DEPARTMENT After shot blasting of castings all the castings are cleaned with the help of Bench Grinder, Hand Grinders as per the job requirement, does grinding and the castings are ready for dispatch after final inspection.
