Ethanols, Special Denatural Spirit, Rectified Spirit, Sugar Mills
 
 
Introduction :
 
Khandoba Prasanna Sakhar Karkhana Ltd. ( KPSPL ) is private sector company incorporated under the provisions of companies act 1956 having registered office at Pune & Factory site at Pal District Satara.

Maharashtra especially western Maharashtra is well known for Sugar and Sugarcane production and famous for sugar cooperative industries. Satara district produces the best quality of sugarcane.

The Promoters have inferred to ventured into the field of sugar production. In order to ensure total success they have also decided on the manufacturing of Ethanol (Absolute Alcohol) from Fermentation of sugar cane juice which is going to be the strength of the project. Ethanol is used as fuel by blending with petrol (In USA Ethanol is used as Gashol) The Indian Government has Accepted 5 - 10 % Blending od Ethanol with petrol (Gas). Addition od ethanol to petrol, improves fuel efficiency thus decreasing its consumption & reducing the import dependence on petrol. It also helps inn Decreasing Pollution by reducing the toxic emissions mainly carbon monoxide, thus being eco - friendly and aiding pollution free environment, resulting in what is called as a green effect.
 
 
 
Products :
 

- Existing Conditions At The Plant -

The factory is 9 Kms away from the Pune-Bangalore NH-4, in the area of famous village Pal (of Lord Khandoba) in Karad Taluka of Satara District.
Azeotropic distillation Fuel Ethanol Plant of 45 KLPD is already situated on the site. Now that has been converted to molasses distillery. Last year KPSKL has produced almost 30 lac litters of R.S. from molasses.
For Sugar Factory 48 acres of land is already acquired by the promoters.
From out of this 48 acres land, a plot of 8 acres is reserved for the distillery, where the distillery plant is established.
Civil structures on the plot are as under:
 
- Existing Civil Structures -
Sr.
No.
Description 
Lengt
h (M)
Breadt
h (M)
Height
(M)
1
Office Buildinq
10.80
9.00
4.00
2
Turbine and D. G. Set House
12.00
9.60
5.00
3
Boiler House
3.6
3.3
5.00
4
Excise, Office-, Stores-, Lab- and Additional Office- Building.
33.00
7.50
6.00
5
Distillation Section
15.00
7.80
32.10
6
Cooling Tower Basement
15.90
12.30
3.00
 
Besides, a water tank of 400 rn ' below the basin of cooling tower exists.
For potable purpose ( Drinking Water) we have arranged for 1,00,000 litres per day of water from the existing lift irrigation system and the water is tapped from a distance of 2.00 Kms from the site
We have also Water source from the River Tarali, 4 Kms away from the site where from 8,00,000 liters of water is tapped everyday by our own lift irrigation system to the site.
Besides this, there are two bore wells present on the sites, however, they do not yield water during summer season.
Sufficient arrangement of water is thus available at the site.
For utilities a Cogent make wood, bagasse and biogas fired boiler capable of generating 5 tons of steam at 32 Kq/crrr', with a R.O. plant of commensurate capacity and 0.75 MW Triveni make turbine already exists.
The project has already received 60 HP connection of power and MSEB has connected a transformer of 100 KVA at the site. This power would be useful at the time of starting the plant every time
 

- Proposal Of KPSKL -

 

To make 100% pollution free plant under MPCB norms and to increase the number of operating days up to 300 days. KPSKL has proposed upgradation to the existing distillery plant as following.

 
The Up-Gradation OR Addition Plan Is As Under
 
A.
New Additions to the existing plant :
New Evaporator System.(Inciuding of civil work)

Additional old Boiler & Turbine. Boiler of 20 or 25 tone 32 kg pressure. (Including civil work)

Incomplete digester to be completed.
   
B.
Price :
The total cost- of the plant, as quoted, is of Rs. 15.00 crore including old Boiler & Turbine & its civil and foundation work.
 
Benefits of upgradation :
 
Reducing of water cost upto Rs 14.25 lakhs during 300 days operations.
Effective fuel costs for boiler - KPSKL will save fuel costs of 216.00 lakhs during 300 days operations.
Plant will .be 100% pollution free.
300 days operating - There are presently only 2 distillery plants in Maharashatra who have 300 days operating license from MPCB.
Cost of production reduces drastically.
 
Capacity Utilized
 
    Installed Capacity of the project is of 50 KL per day. Thus, if the project runs for 300 days in a year, it will produce 15000 KL of R. S. per annum. This is the installed capacity of the plant.
    However, as per MPCB norms molasses distilleries are to be kept closed in the rainy season. But after Evaporator system the plant
    will be 0% pollution plant and hence MPCB permits us to run plant up to 365 days.
    The plant modification will take a period of 5 months. Thus the plant will start operating in October 2009 after renovation. Thus in new season plant will start easily.
    As far as the achieved capacities are concerned, the project has assumed 300 day capacities of production upon modification.
     
     
     
    Contact Us
    Corporate Office.: 48/ 751, Lokmanya Nagar, Oune - 411 030. Maharashtra, India.
    Tel.: + 91 20 4320439, Fax.: + 91 20 4440004
    Factory : At Pal, Off. Satara - Karad Road. Tal. Karad Dist. Satara. Maharashtra, India.
    Telefax. No.: +91 20164 261149
     
    Website .: www.khandobasugar.com
     
     
     
     
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